
Popcorn chicken is a popular dish consisting of bite-sized pieces of seasoned, breaded, and deep-fried chicken. The dish was introduced by the fast-food chain KFC and has since become a favourite around the world, with various versions available to suit local tastes. This article will provide a step-by-step guide on how to bread 100 pounds of popcorn chicken, offering tips on preparation, cooking methods, and serving suggestions to ensure a delicious and crispy end product.
| Characteristics | Values |
|---|---|
| Chicken | Boneless skinless chicken breasts |
| Chicken quantity | 2 pounds |
| Chicken preparation | Cut into bite-sized pieces |
| Seasoning | Garlic powder, onion powder, red chilli powder, paprika, crushed black pepper, all-spice, garam masala, salt, sugar |
| Battering | Flour, eggs, milk, lemon juice, buttermilk, corn starch, yoghurt |
| Coating | Bread crumbs, panko crumbs, crushed cornflakes, crushed Ritz crackers |
| Cooking method | Bake, air fryer, deep-fry |
| Baking temperature | 400 degrees F |
| Baking time | 10 minutes, then 5-8 minutes after flipping |
| Air fryer temperature | 350°F |
| Air fryer time | 8-10 minutes |
| Frying oil temperature | 350°F |
| Frying oil type | Vegetable oil, canola oil, peanut oil, olive oil |
| Frying time | 7-8 minutes |
| Serving suggestions | Mashed potatoes, green beans, corn, brown gravy, dipping sauces |
| Storage | Refrigerate in an airtight container for up to 3 days, freeze for up to 4 months |
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What You'll Learn

Seasoning the chicken
Firstly, prepare the chicken by cutting it into bite-sized pieces. Then, marinate the chicken in a mixture of soy sauce, Chinese cooking wine (optional), minced garlic, and five-spice powder for 20 minutes. This step helps to infuse the chicken with flavour and keep it juicy.
Next, prepare the seasoning mix. A typical blend includes garlic powder, onion powder, red chilli powder or paprika, crushed black pepper, and all-spice or garam masala. You can adjust the quantities of each ingredient to your taste and desired level of spiciness. For a kids-friendly version, omit the red chilli powder and all-spice or garam masala.
After the chicken has marinated, it's time to coat it with the seasoning. This can be done by dipping the chicken pieces into the seasoning mix or placing them in a bag with the seasoning and shaking to ensure an even coating. Make sure to press the seasoning into the chicken to help it adhere better.
Some recipes also suggest creating a batter by mixing eggs or buttermilk with cornstarch or flour. This step adds moisture to the chicken and helps bind the breadcrumbs, ensuring a crispier texture. It also acts as a protective layer to keep the chicken juicy during frying.
Finally, fry the chicken as per your preferred method, and enjoy your perfectly seasoned popcorn chicken!
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Breading the chicken
Breading chicken is a simple process but can be time-consuming in large quantities. First, prepare the chicken by cutting it into bite-sized pieces. It is recommended to use boneless and skinless chicken breasts, as chicken thighs can be too fatty. You can choose to partially freeze the chicken to achieve clean cuts. Season the chicken with salt, sugar, garlic powder, onion powder, paprika, and pepper. You can also add red chilli powder for a kick, but this can be omitted for a child-friendly dish. Place the seasoned chicken in the refrigerator for at least 30 minutes to keep it firm.
Next, prepare the breading mixture. You can use flour, corn starch, or cornflakes for the breading. Corn starch and crushed cornflakes will give a crispier texture. Combine the breading with seasonings in a bowl. You can add the seasonings to the breading mixture, or season the chicken directly as mentioned above. Separately, prepare a mixture of eggs, milk, and lemon juice. You can also use buttermilk or yoghurt instead of milk, but avoid very sour buttermilk as it can make the chicken tangy.
Now you are ready to bread the chicken. First, coat the chicken pieces in the flour mixture, shaking off any excess. Then, dip the chicken into the egg mixture, allowing any excess to drip back into the bowl. Finally, press the chicken into the breading mixture again for a second coating. It is important to work quickly during this stage, as the batter can begin to fall off the chicken if you take too long. Place the breaded chicken on a plate or tray, and repeat the process until all the chicken is coated.
If you are not frying the chicken immediately, you can freeze it at this stage. Place the breaded chicken in the freezer for about an hour, then transfer to a freezer bag and store for up to four months.
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Frying the chicken
When the oil is at the right temperature, carefully lower the breaded chicken pieces into it in batches. Fry for around 7–8 minutes, or until the chicken is golden brown and cooked through. Remove the chicken from the oil and place it on a paper towel-lined plate to drain. Repeat with the remaining chicken pieces.
If you are frying a large batch of chicken, it is important to maintain the oil temperature throughout the cooking process. If the oil starts to smoke, reduce the heat or remove the pot from the heat temporarily to allow it to cool down slightly.
Once all the chicken is cooked, it can be served immediately. Popcorn chicken is often served with dipping sauces such as ranch dressing, honey mustard, or BBQ sauce. It can also be served on top of mashed potatoes with corn and brown gravy, or added to a salad as a protein topping.
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Baking the chicken
To make 100 pounds of popcorn chicken, you'll need a lot of chicken breasts—about 50 pounds, assuming each breast weighs about half a pound. You'll also need a lot of bowls, trays, and containers for the breading and egg mixtures.
Start by cutting the chicken breasts into bite-sized pieces. You can choose to cut them partially frozen, which will result in cleaner cuts, or cut them fresh and then chill them in the refrigerator for about 30 minutes to keep them firm.
While the chicken is chilling, prepare your breading and egg mixtures. In one bowl, mix together flour, garlic powder, salt, and pepper. You can also add onion powder, red chilli powder/paprika, and other seasonings of your choice. In a separate bowl, beat eggs with lemon juice or milk. If you want an extra crispy texture, you can add cornstarch or crushed cornflakes to the flour mixture.
Take the chicken pieces out of the refrigerator and dip them into the flour mixture, shaking off any excess. Then, dip them into the egg mixture, letting the excess drip back into the bowl. Finally, dip them back into the flour mixture for a second coating. Work in batches to avoid the crumbs getting soggy.
Place the breaded chicken pieces on a parchment-lined baking sheet, leaving some space between each piece. Spray the tops of the chicken pieces with cooking spray or olive oil to enhance crispiness.
Preheat your oven to 400 degrees Fahrenheit. When the oven is ready, place the baking sheet inside and bake the chicken for 15 to 20 minutes. For extra crispiness, flip the chicken pieces halfway through and spray the other side with cooking spray.
Your popcorn chicken is ready when it's crispy and golden brown. Serve it fresh and hot, and enjoy!
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Freezing the chicken
Freezing your homemade popcorn chicken is a great way to ensure you always have a quick and easy dinner option on hand. It's also a good way to avoid buying frozen popcorn chicken from the grocery store, which often contains preservatives and is less healthy than a homemade version.
To freeze your chicken, first, allow the cooked chicken to cool to room temperature. This step is important as it helps to prevent condensation, which can make your chicken soggy. Once the chicken has cooled, space the pieces out on a baking sheet that fits inside your freezer. Place the baking sheet in the freezer for about an hour, or until the chicken is mostly frozen. This method of freezing the chicken in a single layer first ensures that the pieces won't stick together in a solid block when placed in a bag.
After the chicken is mostly frozen, transfer it to a freezer bag. It is now safe to store your chicken in the freezer for up to 3 months. When you're ready to enjoy your popcorn chicken, simply place the frozen pieces on a baking sheet and bake at 425 degrees Fahrenheit for about 15 minutes, or until heated through. You can also reheat the chicken in an air fryer at 350 degrees Fahrenheit for 3 to 5 minutes, or in the microwave in 30-second intervals, until heated through.
Some tips to keep in mind: when reheating chicken in the oven or air fryer, it's best to use a lined baking sheet for easy cleanup. If using the microwave, place the chicken on a paper towel-lined plate to absorb any condensation and help the chicken maintain its crispiness. Always ensure your chicken is heated through and reaches an internal temperature of at least 165 degrees Fahrenheit to be safe for consumption.
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Frequently asked questions
To bread 100 pounds of popcorn chicken, you will need to cut the chicken into bite-sized pieces. You can use boneless, skinless chicken breasts or thighs, but avoid chicken thighs if you plan to fry the chicken in small cubes as they are too fatty. Next, prepare your breading station with three containers: one with a mixture of flour, garlic powder, salt, and black pepper; another with beaten eggs and lemon juice; and the last with panko or regular breadcrumbs. You can season your breadcrumbs with garlic powder, onion powder, paprika, crushed black pepper, and all-spice or garam masala. Now, dredge the chicken pieces in the flour mixture, dip them into the egg mixture, and finally, coat them with the breadcrumbs.
As a general rule of thumb, you will need twice as much breading as the weight of your chicken. So, for 100 pounds of chicken, you will need around 200 pounds of breading. This includes the weight of the flour, eggs, and breadcrumbs.
Yes, you can freeze breaded popcorn chicken. It is best to flash-freeze the chicken pieces on a baking sheet for about an hour, and then transfer them to a freezer bag. Frozen breaded popcorn chicken can be stored for up to 3-4 months. To reheat, bake the frozen chicken pieces in the oven at 325-425°F for about 10-15 minutes or until heated through.











































